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  features description applications tps60230 slvs516a ? may 2004 ? revised june 2004 white led charge pump current source with pwm brightness control regulated output current with 0.3% the tps60230 charge pump is optimized for white matching over temperature led supplies in backlit color display applications. the device provides a constant current, set by an external drives up to 5 leds at 25 ma each resistor, for each led. the supply voltage ranges led brightness control through pwm from 2.7 v to 6.5 v and is ideally suited for all control signal applications powered by a single li-ion battery cell or high efficiency by fractional conversion three to four nicd, nimh, or alkaline battery cells. with 1x and 1.5x modes the tps60230 provides up to 25 ma per led, for a total of 125 ma, for input voltages ranging from 3.1 v 1 mhz switching frequency to 6.5 v. high efficiency is achieved by utilizing a 2.7 v to 6.5 v operating input voltage range 1x/1.5x fractional conversion technique in combi- internal softstart limits inrush current nation with very low dropout current sources. ad- ditionally, the current controlled charge pump ensures low input ripple and low emi low input current ripple and emi. only two external 1 overcurrent and overtemperature protected f and two 0.47 f capacitors are required to build a undervoltage lockout with hysteresis complete small and low cost power supply solution. the tp60230 switches at 1 mhz operating frequency ultra-small 3mm x 3mm qfn package and is available in a small 16-pin qfn (rgt) package to keep board space to a minimum. white led backlight for color displays in cellular phones, smart phones, pdas, handheld pcs, digital cameras, and camcorders key backlight please be aware that an important notice concerning availability, standard warranty, and use in critical applications of texas instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. production data information is current as of publication date. copyright ? 2004, texas instruments incorporated products conform to specifications per the terms of the texas instruments standard warranty. production processing does not necessarily include testing of all parameters. www .ti.com vinc1+ c1? c2+ c2? en1 en2 gnd pgnd vout d1d2 d3 d4 d5 iset 0.47  f 0.47  f 1  f 1  f vin = 2.7 v to 6.5 v
absolute maximum ratings dissipation ratings (1) recommended operating conditions tps60230 slvs516a ? may 2004 ? revised june 2004 this integrated circuit can be damaged by esd. texas instruments recommends that all integrated circuits be handled with appropriate precautions. failure to observe proper handling and installation procedures can cause damage. esd damage can range from subtle performance degradation to complete device failure. precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. ordering information packaged device (1) (2) package marking TPS60230RGTR qfn biz (1) t indicates shipment in tape and reel on a mini reel with 250 units per reel. (2) r indicates shipment in tape and reel with 3000 units per reel. over operating free-air temperature range (unless otherwise noted) (1) unit v i supply voltage ?0.3 v to 7 v voltage at en1, en2, vout, iset ?0.3 v to v i output current at vout 200 ma t j maximum junction temperature 150c t a operating free-air temperature ?40c to 85c t st storage temperature ?65c to 150c lead temperature 1,6 mm (1/16 inch) from case for 10 seconds 300c (1) stresses beyond those listed under "absolute maximum ratings" may cause permanent damage to the device. these are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under "recommended operating conditions" is not implied. exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. t a 25c derating factor t a = 70c t a = 85c package power rating above t a = 25c power rating power rating 16-pin qfn (rgt) 1.9 w 20 mw/c 1 w 760 mw (1) the thermal resistance junction to ambient of the qfn package is 52 c/w. min typ max unit supply voltage at vin 2.7 6.5 v maximum output current at vout 125 ma c i input capacitor 1 f c o output capacitor 0.47 1 f flying capacitor, c1, c2 0.22 0.47 f operating junction temperature -40 125 c 2 www .ti.com
electrical characteristics tps60230 slvs516a ? may 2004 ? revised june 2004 v i = 3.6 v, en1 = en2 = v i , t a = -40c to 85c (unless otherwise noted) parameter test conditions min typ max unit supply voltage and current v i input voltage range i o = 0 ma to 75 ma 2.7 6.5 v v i = 4.2 v, x1-mode, en1 = en2 = 1, iset = 20 a 200 a i q operating quiescent current i o = 0 ma, x1.5-mode 2.1 ma i sd shutdown current en2 = en1 = gnd 0.1 1 a charge pump stage v out overvoltage limit led1 unconnected, v i = 4.2 v 5.5 v startup time c o = 1 f, i dx 3 0.9 i dx , set 375 s softstart duration 160 s f switching frequency 0.75 1 1.25 mhz h efficiency v i = 3.7 v, i led = 15 ma each, v dx = 3.1 v 83% shutdown temperature temperature rising 160 c shutdown temperature hysteresis 20 c input current limit en2 = en1 = 1, iset = 100 a 350 ma current sinks recommended maximum current per cur- 3.2 v v i 6.5 v 25 ma i dx rent sink current into each current sink when iset is 50 ma i dx 3.0 v v i 6.5 v, iset shorted to gnd shorted to gnd current matching between any two outputs v dx = 3.1 v, t a = 25c ?2% 0.4% 2% 3.2 v v i 6.5 v, v dx = 3.1 v, en1 = en2 = 1, 3% line regulation iset = 80 a en2 = 0, en1 = 1 200 v iset reference voltage for current set en2 = 1, en1 = 0 400 mv en2 = 1, en1 = 1 580 600 620 iset recommended iset pin current range 4 130 a k i dx to iset current ratio en2 = en1 = 1, iset = 80 a 230 260 280 en2 = 0, en1 = 1 200 v source voltage at dx to gnd en2 = 1, en1 = 0 300 mv en2 = 1, en1 = 1 400 enable 1, enable 2 v ih en1, en2 high level input voltage 1.3 v v il en1, en2 low level input voltage 0.3 v en1, en2 trip point hysteresis 50 mv i ikg en2 input leakage current en1, en2 = gnd or en2 = v i , v i = 6.5 v 0.01 1 a i i en1 input current en1 = v i , v i = 4.2 v 11 15 a v (uvlo) undervoltage lockout threshold input voltage falling 2.1 v undervoltage lockout hysteresis 50 mv frequency range at pwm 0 50 khz recommended on-time for pwm signal 2.5 s delay time when en1 = en2 go to gnd after which shutdown delay time 0.5 0.85 1.5 ms the tps60230 shuts down completely 3 www .ti.com
pin assignment tps60230 slvs516a ? may 2004 ? revised june 2004 terminal functions terminal i/o description name no. c1+ 10 ? connect to the flying capacitor c1 c1? 11 ? connect to the flying capacitor c1 c2+ 9 ? connect to the flying capacitor c2 c2? 12 ? connect to the flying capacitor c2 d1-d5 6-2 i current sink input. connect the cathode of the white leds to these inputs. enable input. a logic high enables the converter, logic low forces the device into shutdown mode reducing the en1 15 i supply current to less than 1 a if en2 is tied to gnd. an applied pwm signal reduces the led current as a function of the duty cycle of the pwm signal. en1 and en2 can be tied together for pwm dimming between 0 ma and the maximum set with iset. en1 and en2 can also be en2 16 i used for digital dimming with 4 steps from 0 ma to the maximum current set with iset. see the application section for more details. gnd 14 ? analog ground iset 1 i connect a resistor between this pin and gnd to set the maximum current through the leds. pgnd 7 ? power ground, connect with analog ground (gnd) vin 13 i supply voltage input vout 8 0 connect the output capacitor and the anode of the leds to this pin. power ? ? connect with pgnd and gnd pad 4 www .ti.com c2?c1? c1+ c2+ pgnd vin en1 d2 d1 vout iset gnd d5d4 d3 3 1 2 75 6 8 12 1 1 10 9 15 13 14 16 en2 4 qfn p ackage (t op view)
tps60230 slvs516a ? may 2004 ? revised june 2004 functional block diagram 5 www .ti.com d5d4 d3 d2 d1 c1+c1? c2+ c2? en2 vout iset gnd en1 control r set vin reference 0.47  f 0.47  f 1  f charge pump current sinks 1  f pgnd
typical characteristics table of graphs tps60230 slvs516a ? may 2004 ? revised june 2004 figure vs input voltage (i led = 25 ma, 15 ma, 10 ma per led), en2 = 0, 1 en1 = 1, show hysteresis (rising and falling v i ), v led = 3.1 v vs input voltage (i led = 25 ma, 15 ma, 10 ma per led), en2 = 1, 2 h efficiency en1 = 0, show hysteresis (rising and falling v i ), v led = 3.1 v vs input voltage (i led = 25 ma, 15 ma, 10 ma per led), 3 en2 = en1 = 1, show hysteresis (rising and falling v i ), v led = 3.1 v i q no load quiescent current vs input voltage (t a = ?40c, 25c, 85c) (measured with i d1 = 5 ma) 4 maximum output current from charge pump stage vs input voltage 5 f s switching frequency vs free-air temperature (t a = -40c to 85c, v i = 3.6 v) 6 vs duty cycle on pwm (i led max set to 20 ma) 7 led current, i led for f = 32 khz and f = 1 khz, dc = 1% to 100%, v i = 3.6 v v i and i d1 vs time on scope, show led current at d1 with 8 line transient response v i = 4.2 v to 3.6 v to 4.2 v with en2 = en1 = 11, 5x20 ma show pwm signal and current at d1 vs time on scope 9 f = 32 khz, v i = 3.6 v, duty cycle = 50%, en1 = en2 = pwm dimming response show pwm signal and current at d1 vs time on scope 10 f = 1 khz, v i = 3.6 v, duty cycle = 50%, en1 = en2 = pwm startup timing v i = 3.6 v, 5x20 ma, en1 = en2 = 00 changed to en2 = en1 = 11 11 efficiency efficiency vs vs input voltage input voltage figure 1. figure 2. 6 www .ti.com 0 10 20 30 40 50 60 70 80 90 2.7 3.1 3.5 3.9 4.3 4.7 5.1 5.5 5.9 6.3 6.5 i l e d = 25 ma i l e d = 10 ma i l e d = 15 ma v i ? input v oltage ? v efficiency ? % 0 10 20 30 40 50 60 70 80 90 100 2.7 3.1 3.5 3.9 4.3 4.7 5.1 5.5 5.9 6.3 6.5 i l e d = 25 ma i l e d = 15 ma i l e d = 10 ma v i ? input v oltage ? v efficiency ? %
tps60230 slvs516a ? may 2004 ? revised june 2004 efficiency quiescent current vs vs input voltage input voltage figure 3. figure 4. maximum output current switching frequency vs vs input voltage free-air temperature figure 5. figure 6. 7 www .ti.com 0 10 20 30 40 50 60 70 80 90 2.7 3.1 3.5 3.9 4.3 4.7 5.1 5.5 5.9 6.3 6.5 i l e d = 25 ma i l e d = 10 ma i l e d = 15 ma v i ? input v oltage ? v efficiency ? % 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 2.7 3.1 3.5 3.9 4.3 4.7 5.1 5.5 5.9 6.3 6.5 t a = 25  c t a = ?40  c t a = 85  c v i ? input v oltage ? v i q ? quiescent current ? ma 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 2.7 3.1 3.5 3.9 4.3 4.7 5.1 5.5 5.9 6.3 6.5 v l e d = 3.2 v v l e d = 3.4 v v l e d = 3.6 v v l e d = 3.8 v i o(max) ? maximum output current ? a v i ? input v oltage ? v t a = 25  c v l e d = 3 v 980 990 1000 1010 1020 1030 1040 ?40 ?30 ?20 ?10 0 10 20 30 40 50 60 70 80 t a ? free-air t emperature ?  c switching frequency ? khz v i = 3.6 v
tps60230 slvs516a ? may 2004 ? revised june 2004 d1 led current vs duty cycle line transient figure 7. figure 8. dimming response dimming response figure 9. figure 10. 8 www .ti.com 0 5 10 15 20 25 0 10 20 30 40 50 60 70 80 90 100 duty cycle ? % i led(d1) ? d1 led current ? ma f = 32 khz f = 1 khz v i = 3.6 v , i l e d max = 20 ma 10 ma/div 2 v/div p w m i l e d ( d 1 ) 0 v pwm into en1 and en2, v i = 3.6 v , i l e d = 20 ma, 5 leds connected, f = 1 khz, t a = 25  c 200  s/div 0 a 10 ma/div 2 v/div p w m i l e d ( d 1 ) 0 v pwm into en1 and en2, v i = 3.6 v , i l e d = 20 ma, 5 leds connected, f = 32 khz, t a = 25  c 5  s/div 0 a 1 ma/div 500 mv/div v i i l e d ( d 1 ) 3.6 v ac en1 = 1, en2 = 1, v i = 3.6 v to 4.2 v , i l e d = 20 ma, 5 leds connected, i l e d ( d 1 ) measured with 1  resistor , t a = 25  c 100  s/div
detailed description operation led current adjustment (iset) tps60230 slvs516a ? may 2004 ? revised june 2004 startup timing figure 11. the tps60230 uses a fractional conversion charge pump to generate a supply voltage for the integrated current sinks. these current sinks are used to ensure a constant current for each led. depending on the input voltage and programmed led current, the charge pump either operates in the 1x mode or in the 1.5x mode. by switching automatically between these two modes, the circuit optimizes power conversion efficiency as well as extends operating time by allowing the discharge of the battery completely. the charge pump can generate 125 ma of output current, so each of the 5 led outputs can be powered with up to 25 ma of current. the maximum led current is set by a resistor connected to the iset pin. this resistor programs a reference current, which is current mirrored to set the led current. applying a pwm signal to the en1 pin and/or the en2 pin controls the led brightness. see a detailed description in the section analog dimming using iset pin. a resistor programs a reference current, which is current mirrored to set the led current. the voltage at the iset pin depends on the status of en1 and en2. the current in each led is typically 260 times the current through the resistor at iset. v iset ? voltage from iset pin (0.2 v, 0.4 v or 0.6 v) to gnd, see table 1 i led ? current per led from dx pin to gnd k ? i set to dx current ratio the led current varies linearly from 0 ma to i led(max) ma by applying a pmw signal with 0% to 100% duty cycle. the led brightness can however also be controlled by an analog control signal that is fed into the iset pin. 9 www .ti.com r i s e t  v i s e t i l e d  k 100 ma/div 5 v/div e n 1 + e n 2 i i 0 v0 a 1 v/div 0 v vout v i = 3.6 v , i l e d = 20 ma, 5 leds connected,t a = 25  c 20 m s/div
soft start enable (en1, en2) undervoltage lockout short circuit and overtemperture protection overvoltage protection at vout tps60230 slvs516a ? may 2004 ? revised june 2004 detailed description (continued) the tps60230 has an internal soft start circuit to limit the inrush current during startup. this prevents possible voltage drops of the input voltage if a high impedance power source is connected to the input of the tps60230. when the device starts up with an output voltage that is below the input voltage, the output capacitor is charged directly from the input with a current source. the output current increases linearly until the output reaches within 300 mv of the input voltage. when the programmed output current can be reached with the 1x mode, the tps60230 terminates the soft start and begins normal operation. when the desired output current cannot be reached, the charge pump begins operation in 1.5x mode and pumps the output voltage up to the needed level to reach the programmed output current. the enable pins en1 and en2 are used to enable the device or set it into shutdown. the tps60230 is enabled if one of the enable pins is pulled higher than the enable trip point of 1.3 v. the device starts up by going through the soft start routine as described in the section soft start. pulling both pins to gnd, after a delay, programs the device to shutdown. in shutdown, the charge pump, current sources, voltage reference, oscillator, and all other functions are turned off and the supply current is reduced to 0.1 a. en1 and en2 can also be used for dimming. the logic levels at en1 and en2 set the minimum voltage at the current mirrors and the voltage at the iset pin to gnd. this sets the current at the leds to be either the full current or a fraction of the full current. see table 1 for further details. the maximum current through the leds is set by a resistor connected between iset and gnd. en1 and en2 can also be used for pwm dimming. the pwm signal can either be applied to en1 or en2, or both inputs can be tied together and the pwm signal can be applied to both pins. depending on the configuration, the current during pwm dimming is switched between 0 ma and its maximum (en1 and en2 connected to the pwm signal) or between 0 ma and 1/3 of the full led current if en2 = 0 and en1 is toggled. when en1 = 0 and en2 is toggled, the output current can be changed between 0 ma and 2/3 of the full range. table 1. enable levels enable level mode led current en2 en1 0 0 shutdown 0 0 1 viset = 200 mv 1/3 1 0 viset = 400 mv 2/3 1 1 viset = 600 mv full the undervoltage lockout circuit shuts down the device when the voltage at vin drops below a typical threshold of 2.15 v. this prevents damage to the device. the uvlo circuit allows the device to start up again after the voltage on the vin pin has increased by about 100 mv above the uvlo lockout threshold. the current at the vout pin is limited typically to 250 ma. when the junction temperature exceeds 155c, the device shuts down to protect the device from damage. after the temperature decreases to about 135c, the device starts up again if it is enabled. the device uses the voltage at d1 to regulate voltage at vout. in case d1 is not connected, an overvoltage protection circuit ensures that the output voltage at vout does not exceed its limits. the connection of the leds must be started using d1 first. for all other leds there is no restriction in the sequence. for example, if there are only 3 leds used, the first led is connected to d1 and the other two leds can be connected to any other of the d2 to d5 pins. 10 www .ti.com
theory of operation/design procedure capacitor selection power efficiency power dissipation tps60230 slvs516a ? may 2004 ? revised june 2004 ceramic capacitors such as x5r or x7r are recommended to be used with the tps60230. for the two flying capacitors c1 and c2, it is important to use low esr capacitors to avoid unnecessary efficiency losses. low esr capacitors on vout reduce the ripple voltage on the supply of the current sources. table 2 lists capacitor types that have been tested with the tps60230. table 2. capacitors part value voltage manufacturer size website c1608x5r1a105m 1 mf 10 v 0603 c1608x5r1a474m 0.47 mf 10 v tdk 0603 www.componnent.tdk.com c2012x7r1c105m 1m f 16 v 0805 lmk107bj105ma 1 mf 10 v 0603 lmk107bj474ma 0.47 mf 10 v taiyo yuden 0603 www.t-yuden.com lmk212bj105mg 1m f 10 v 0805 the power conversion efficiency of the tps60230 can be calculated by adding up the products of each led current and voltage and dividing it by the product of the input voltage and current. with a fully charged battery where the input voltage is typically above the led forward voltage, the charge pump operates in the 1x mode and efficiency is very high. as the battery discharges, there is a point where the current sources no longer have enough voltage overhead to maintain a constant current regulation. at that point, the charge pump switches into the 1.5x mode. the conversion efficiency is lowest at the crossover. as the battery discharges further, the efficiency again increases until at about 3.1 v where it reaches a second maximum. below 3.1 v input voltage, the maximum current per led is less than 25 ma. the maximum power dissipation inside the tps60230 can be calculated based on the following equation: p d max = [(1.5 v i ) ? v o + 0.4 v] i o the maximum power dissipation occurs when the input voltage is just low enough to operate in 1.5x mode, with a forward voltage of the white led at maximum. this is typically for v i = 4.2 v and a forward voltage of 3.6 v. this needs to be lower than the maximum allowed power dissipation of the package, which can be calculated using the following equation: for example, the worst case power dissipation occurs at the input voltage level where the charge pump switches from the 1x mode to the 1.5x mode. at this operating point, the supply voltage to the current sources is at its maximum and the current sources must drop the most voltage in order to maintain a regulated output current. the worst case power dissipation occurs when all 5 led outputs are fully loaded with 25 ma of led current. with: v i = 4.2 v, v f = 3.6 v, i o = 125 ma (1.5x mode) p d max = 0.39 w 11 www .ti.com p d m a x , p a c k a g e  t j m a x  t a t  j a
application information typical application of a smart phone display with resistors connected in analog dimming using iset pin tps60230 slvs516a ? may 2004 ? revised june 2004 parallel if more than 25 ma of output current is needed, then the input pins to the current sinks can be connected in parallel as shown in the following application figure. this method can also be used to connect a lc display with only two connections for the white leds. figure 12. typical application with resistors in parallel the iset pin can be used to connect an analog dc signal in the range of 0 mv to 600 mv (en1 = en2 = 1) for analog dimming of the white leds. for an input voltage of 0 v at iset, the current is at its maximum, whereas at 600 mv, the led current is zero. the maximum current is: for en2 = en1 = 1: iled = vset/rset k = 0.6v/6kr 270 = 27 ma per led for en2 = 1, en0 = 1: iled = vset/rset k = 0.4v/6kr 270 = 18 ma per led for en2 = 0, en1 = 1: iled = vset/rset k = 0.2v/6kr 270 = 9 ma per led with en2, en1 set to 10 or 01, a voltage of 400 mv or 200 mv is required to set the led current to zero. figure 13. analog dimming connections using iset pin 12 www .ti.com vinc1+ c1? c2+ c2? en1 en2 gnd vout d1d2 d3 d4 d5 iset 0.47  f 0.47  f 1  f 1  f vin = 2.7 v to 6.5 v t ypical smartphone display pgnd vinc1+ c1? c2+ c2? en1 en2 gnd vout d1d2 d3 d4 d5 iset 0.47  f 0.47  f 1  f 1  f vin = 2.7 v to 6.5 v 6 k  v = 0 mv to600 mv pgnd
typical application using 2 white leds and 6 green leds for lcd backlight and proposed land pattern for pcb production photo flash applications tps60230 slvs516a ? may 2004 ? revised june 2004 application information (continued) keyboard lighting the tps60230 can be used to power any kind of led. it is also possible to mix white leds with color leds which have a lower forward voltage. the led with the highest forward voltage (typically the white led) has to be connected to d1, because the output voltage of the charge pump is regulated in such a way to keep the voltage drop from d1 to gnd at 400mv (with en1 = en2 = 1). therefore the output voltage of the charge pump is regulated to: v out ? output voltage at vout v d1 ? voltage from d1 to gnd (vsource at d1 pin, see electrical characteristics) v fledd1 ? forward voltage of the led connected to d1 resistor rg is used to provide current sharing between the 6 green leds. the upper value is calculated using: v fg ? forward voltage of a green led i g ? current per green led figure 14. led connections for lcd backlight and keyboard lighting refer to the application note slua271 for the proposed land pattern of the qfn package. the tps60230 can be used to power one or more white leds for photo flash applications. these applications usually require a certain current for a short period of time. the photo flash is typically turned on for 100 ms to 500 ms and turned off for a longer period of time. for such applications, when the tps60230 is not turned on continuously, the device can support an output current of 150 ma. see figure 5 for the input voltage needed for a certain led forward voltage and led current. 13 www .ti.com v o u t = v d 1 + v f l e d d 1 r g  v f l e d d 1  v f g i g vinc1+ c1? c2+ c2? en1 en2 gnd vout d1d2 d3 d4 d5 iset 0.47  f 0.47  f 1  f 1  f vin = 2.9 v to 6.5 v 6 greenleds with 5 ma each 2 whiteleds with 30 ma each 5.4 k  sets current to 30 maper current sink (with en2 = en1 = 1) pgnd

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